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All Categories > Jacobson Manufacturing > Cold Formed Near Net/Net Shaped Products  

Cold Formed Near Net/Net Shaped Products


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Jacobson Mfg specializes in the manufacture of near net and net shaped products from a range of materials, including alloy steel, stainless steel, carbon steel, brass, and aluminum. Our multi-die cold formers and partsformers allow us to produce tubular and solid products with close diameter tolerances up to 2 1/2” (63 mm) diameter, with lengths up to 9” (228 mm) on select product geometries.

With our near net and net shape forming, it allows for significant material cost savings to be realized. Upon request, our experienced team of application and tool design engineers can also conduct evaluations and provide you with appropriate product recommendations, and component prototypes as required. Backed by our fully equipped tool room, we can handle both short run prototyping and high volume production operations. Based on the size of proposed components, we accept orders ranging from 50,000 to 250,000 pieces annually.





 Specifications   Equipment List   

Cold Formed Products

Bushings
Cable Sleeves

Chain Rollers and Bushings

Cold Formed Near Net/Net Shaped Products

Collar Studs

Couplings

Double Ended Studs

High Temperature Studs

Hose Fitting Blanks

Near Net Shaped For Additional Machining by Customer

Pipe Fittings

Spacers

Suspension Parts

Tank Fittings

Tube Nuts

Tubular/Internally Threaded Products

Wheel Nuts

Diameter Range

5/32" (4 mm) through 2 1/2" (63 mm)

Maximum Length

9” (228 mm)

Materials

Low and Medium Carbon Steels
Alloy Steels including high temperature A286

Stainless Steel - 400 Series, 300 Series

Brass, Bronze, and Copper

Aluminum

Bearing grade 52100 on select solid products

Maximum Forming Load

1100 Tons

Production Capacity

50,000 to 250,000 Pieces (Dependent on Part Size)

Secondary Operations

Machining to customer specification
Tapping up to 1” Diameter, standard and tapered threads

Management Systems Certifications

DOD QSLM for Class 2 and Class 3 fasteners
ISO 9001

ISO/IEC17025

ISO/TS 16949

Testing Capabilities

Case Depth (Macroetch and Microscopic)
Contour Measurement (Thread Form)

Crush testing, cleanliness testing, and other customer specific requirements

Decarburization

Discontinuities (Macroetch and Microscopic)

Drive and Strip

Hardness (Rockwell, B, C, 15N, 30N)

Image (Optical) Dimensioning

Metallographic Evaluation

Microetch

Microhardness (Knoop)

Plating Thickness

Proof (External and Internal)

Stress Durability

Surface Profile (Roughness)

Tension (Axial and Wedge)

Torque Tension

Drawing Submission

And other formats utilizing Autocad software
DWG, TIF, PDF

Processing Capabilities

Automated Inspection
Full Electronic Data Interchange (EDI)

Just In-Time Deliveries Daily/Weekly

Manual Inspection

Returnable Packaging Programs

Industries Served

Automotive
Consumer Products

Agricultural/Lawn and Garden

Recreational Equipment

Heavy Machinery and Equipment

Truck/Bus

Appliance

Marine

Aerospace

Military/Government


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